Yaskawa FS100 Error Codes

231 codes from pages 117–312 of the manual

This is the list of alarm, error codes the Yaskawa manual gives for the FS100 Yaskawa FS100. Find your code below and open it for what the manual says about its causes and what to do.

Alarm codes from p. 117

CodeWhat it meansPage
8 The AND-STR instructions are overused. p. 117
9 A syntax error was found in the CNT instruction. p. 117
10 The head of the block starts with an instruction other than the STR instruction. p. 117
11 Excessive machine codes p. 117
12 The last instruction is not the END instruction. p. 117
13 An error was found in the PART instruction. p. 117
1053 SYSTEM ERROR (EVENT) p. 130
1100 SYSTEM ERROR p. 130
1101 SYSTEM ERROR (MAN-MACHINE MECHA) p. 130
1102 SYSTEM ERROR (MAN-MACHINE APPLI) p. 131
1103 SYSTEM ERROR (EVENT) p. 131
1104 SYSTEM ERROR (CIO) p. 131
1105 SYSTEM ERROR (SERVO) p. 131
1674 CTRL LAW SWITCHING ORDER ERROR (SV) p. 151
1684 INSTANT POWER FAILURE (TRQ)(SV) p. 151
1685 INSTANT POWER FAILURE (TIME)(SV) p. 151
1686 POS.DEVIATION SATURATING ERROR (SV) p. 151
1833 ESP_OUT FB ERROR (PLD2) p. 152
1834 M-SAFETY WATCHDOG ERROR (PLD1) p. 152
1835 M-SAFETY WATCHDOG ERROR (PLD2) p. 152
1836 M-SAFETY WATCHDOG ERROR (PLD3) p. 152
1837 M-SAFETY 24V POWER SUPPLY ERROR p. 152
1838 M-SAFETY DC 24V FUSE BROKEN p. 152
1839 M-SAFETY 5V POWER SUPPLY ERROR p. 153
1840 M-SAFETY 3.3V LOW VOLTAGE p. 153
1841 COMMUNICATION ERROR (LOOP BACK) p. 153
4000 MEMORY ERROR (TOOL FILE) p. 153
4001 MEMORY ERROR (USER COORD FILE) p. 153
4002 MEMORY ERROR (SYMON SIGNAL FILE) p. 154
4004 MEMORY ERROR (HOME POS FILE) p. 154
4005 MEMORY ERROR (SECOND HOME POS) p. 154
4012 MEMORY ERROR (LINK SERVOFLOAT) p. 154
4013 MEMORY ERROR (LINEAR SERVOFLOAT) p. 154
4014 MEMORY ERROR (ROBOT CALIB FILE) p. 155
4018 MEMORY ERROR (LADDER PRG FILE) p. 155
4020 MEMORY ERROR (OPERATION ORIGIN) p. 155
4021 MEMORY ERROR (CONVEYOR COND FILE) p. 155
4022 MEMORY ERROR (PAINT SPECIAL FILE) p. 155
4023 MEMORY ERROR (PAINT COND FILE) p. 155
4025 MEMORY ERROR (INTERRUPT JOB FILE) p. 156
4028 MEMORY ERROR (SENSOR MON COND FILE) p. 156
4034 MEMORY ERROR (ANTICIPATION OT FILE) p. 156
4035 MEMORY ERROR (ANTICIPATION OG FILE) p. 156
4039 MEMORY ERROR (FORM CUT FILE) p. 156
4040 MEMORY ERROR (SHOCK LEVEL FILE) p. 157
4042 MEMORY ERROR (VISION FILE) p. 157
4043 MEMORY ERROR (VISION CALIBRATION) p. 157
4046 MEMORY ERROR (CONVEYOR CALIB FILE) p. 157
4047 MEMORY ERROR (MACRO DEFINITION FILE) p. 157
4050 MEMORY ERROR (AXIS I/O ALLOC FILE) p. 157
4051 MEMORY ERROR (GUN COND. AUX. FILE) p. 158
4052 MEMORY ERROR (TOOL IN TERFEREN CE) p. 158
4063 MEMORY ERROR (CONVEYOR COND SUPP.) p. 158
4065 MEMORY ERROR (I/F PANEL FILE) p. 158
4072 MEMORY ERROR (LASER TRACKING TRACK START FILE) p. 158
4106 WRONG EXECUTION OF DELETE INST p. 161
4107 OUT OF RANGE (ABSO DATA) p. 161
4112 DATA SENDING ERROR p. 161
4113 DATA RECEIVING ERROR p. 161
4117 BRAKE POWER ERROR p. 163
4119 FAN ERROR (IN CONTROL BOX) p. 163
4121 COOLING FAN 1 ERROR p. 163
4122 COOLING FAN 2 ERROR p. 163
4124 WRONG EXECUTION OF VISION INST p. 163
4152 TIMING BELT BLOWN p. 174
4200 SYSTEM ERROR (FILE DATA) p. 174
4201 SYSTEM ERROR (JOB) p. 174
-1 Software operation error occurred p. 174
-3 Software operation error occurred p. 174
-4 Software operation error occurred p. 174
-5 Software operation error occurred p. 174
-6 Setting error p. 174
83 Pending and block end request FULL p. 195
84 Base axis file type error p. 195
85 Output buffer SYSCON for automatic test data in use p. 195
86 Conversion completion status for AXIS section feedback latch data not established p. 195
88 File C1 through C3 for calibration between manipulators not set p. 195
89 File C1 through C3 for conveyor calibration not set p. 195
90 H A function error (conv_pos_data()) p. 195
91 H A function error (conv_shift_data()) p. 195
94 H A function error (conv_pulse_to_angle()) p. 195
4302 BRAKE CIRCUIT ERROR p. 216
4303 CONVERTER READY SIGNAL ERROR p. 216
4304 CONVERTER INPUT POWER ERROR p. 216
4305 CONVERTER CIRCUIT CHARGE ERROR p. 216
4307 SERVO ON DEFECTIVE SPEED p. 216
4308 VOLTAGE DROP (CONVERTER) p. 217
4309 DEFECTIVE ENCODER INTERNAL DATA p. 217
4310 ENCODER OVERHEAT p. 217
4324 CONVERTER OVERLOAD p. 222
4326 OVER SPEED p. 222
4327 WRONG MOTOR ROTATION p. 222
4328 SERVO TRACKING ERROR p. 222
4334 OVERVOLTAGE (CONVERTER) p. 225
6 A_BANK conversion could not be performed. p. 229
7 The specified A_BANK number does not exist. p. 229
20 An error occurred when system number (MSS) was obtained. p. 229
21 An error occurred in RMS960 system call. p. 229
22 Undefined interrupt command was received. p. 229
23 Job start condition is not defined. p. 229
24 An error occurred in instruction prefetch queue operation. p. 229
26 Intermediate code is not defined. p. 229
29 Instruction prereading processing has not been completed normally. p. 229
4407 TWO STEPS SAME POSITION (CIRC) p. 233
4409 TWO STEPS SAME POSITION (3 STEPS) p. 233
4414 EXCESSIVE SEGMENT (LOW/HIGH) p. 233
5 Box number is incorrect. p. 239
14 Variable information does not exist. p. 239
16 An error occurred at position file data reading. p. 239
17 Variable data type is not defined. p. 240
18 An instruction is included with incorrect intermediate code in expression instruction. p. 240
19 The syntax in expression instruction is incorrect. p. 240
25 An attempt was made to perform undefined operation at four-rule operation instruction. p. 240
4548 CANNOT OPERATE SPECIFIED EVENT p. 268
4549 NOT EXECUTION OF INIEVNT p. 268
4550 CANNOT EXECUTE INST (USER JOB) p. 268
4565 SOFTWARE UNMATCH p. 268
255 Software operation error occurred p. 270
4566 USER FRAME MAKING ERROR p. 270
4567 CANNOT MONITOR DISTANCE p. 270
4568 UNDEFINED PRESS COND DATA FILE p. 270
4569 UNDEFINED PRESS RESOLUTION DATA p. 270
4571 SERVO FLOAT MODE RELEASE ERROR p. 270
4652 TRQ MEASURE MODE SET ERROR(SV) p. 280
4653 TRQ MEASURE MODE CANCEL ERROR(SV) p. 280
4654 WRONG EXECUTION OF SETREG INST p. 280
4655 WRONG EXECUTION OF GETREG INST p. 280
4656 WRONG EXECUTION OF SETPRM INST p. 280
4670 INSUFFICIENT NUM OF SAMPLE DATA p. 280
4671 SAMPLE BUFFER OVER FLOW p. 280
4672 BASIC SPEED UNREACHED p. 280
4673 MAX TRQ UNDETECTED p. 280
4676 BROKEN FAN FUSE p. 280
40 Detect CIP server task mail receive error. p. 285
41 Detect CIP server task request data error. p. 285
50 Detect CIP server task send error. p. 285
1040 Failed in the request take of the RC connect management task. p. 285
7563 Detect time out. p. 294
7564 In a RC task, receive data area overflow detected. p. 294
7565 In a RC task, received data unmatched. p. 294
7566 In a RC task, received data size over. p. 294
7567 In a RC task, receive data size zero detected. p. 294
7568 In a RC task, reply head error detected. p. 294
7569 In a RC task, reply status error detected. p. 294
4730 MOTION RANGE LIMIT OVER p. 294
4731 DEST MOTION RANGE LIMIT OVER p. 294
4822 HARD WIRE BASE BLOCK ERROR p. 294
4834 SAFETY PLUG SIGNAL ERROR p. 297
4836 OVERRUN SIGNAL ERROR (OT1) p. 297
4837 OVERRUN SINGNEAL ERROR (OT2) p. 297
4838 OVERRUN DETECT p. 298
4839 MODE SIGNAL CUT p. 298
4840 INTERLOCK CONNECTOR IS USED p. 298
4941 CANNOT EXECUTE MOTION CMD (SV) p. 300
4942 AVERAGING TIME CHANGE ERROR (SV) p. 300
4943 AVERAGING TIME ERROR (SERVO) p. 300
4944 POSITION LOOP GAIN ERROR (SV) p. 300
4945 MOTION COMMAND DATA ERROR (SV) p. 300
4946 PG POWER ON INCOMPLETE (SV) p. 300
4947 SERVO ON MULTIPLE REQUEST (SV) p. 300
4948 ENCODER ALARM (SERVO) p. 300
4953 ENCODER COUNTER DIFF. ERROR(SV) p. 300
4955 AVERAGING DATA ERROR (SERVO) p. 301
4956 AVERAGING SUM ERROR (SERVO) p. 301
4957 AVERAGING STATUS ERROR (SERVO) p. 301
4958 HIGH RESOLUTION PRM UNDEFINED(SV) p. 301
4960 BELT SNAP DETECT PRM ERROR (SV) p. 301
4961 SERIAL ENC OSCILL DETECTED (SV) p. 301
4962 BRAKE LOCK ERROR (SERVO) p. 301
4963 BRAKE RELEASE ERROR (SERVO) p. 301
4964 CONST.SPD MEASURE MULTI REQ (SV) p. 302
4965 DIN SIGNAL SPECIFIC ERROR (SV) p. 302
4972 CONVTR REGENERATE OVERLOAD(SV) p. 302
4973 POSITION ERROR (COLLISION DETECT) p. 302
4980 DESTINATION PULSE LIMIT p. 302
4981 DEST PULSE MECHANICAL LIMIT p. 302

Error codes from p. 172

CodeWhat it meansPage
4132 TCP PROCESS ERROR p. 172
4134 COOLING FAN SET ABNORMAL p. 172
4137 WRONG EXECUTION OF SETUALM INST p. 172
-8 Software operation error occurred p. 213
-9 Software operation error occurred p. 213
-10 Software operation error occurred p. 213
-11 Software operation error occurred p. 213
-12 Software operation error occurred p. 213
4220 SERVO POWER OFF FOR JOB p. 213
4221 SERVO POWER OFF FOR JOB p. 213
4226 COMMUNICATION SERVICE ERROR p. 213
100 Setting error p. 213
101 Setting error p. 213
102 Setting error p. 213
103 Setting error p. 213
4344 LINEAR SERVOFLOAT TRACKING ERROR p. 227
4345 LNK SERVOFLOAT EXECUTE ERROR p. 227
4346 LNK SERVOFLOAT TRQ LIMIT ERROR p. 227
4347 LNR SERVOFLOAT TRQ LIMIT ERROR p. 227
4348 LNR SERVOFLOAT COORD TYPE ERROR p. 227
4349 LNR SERVOFLOAT TOOL POSE ERROR p. 227
4350 LNR SERVOFLOAT EXECUTE ERROR p. 227
4351 DRIVE BELT SNAP DETECT p. 227
4352 TWIN DRIVE OVER DEVIATION p. 227
4353 DEFECTIVE TAUGHT POINT (ENDLESS) p. 227
137 Dual drive control specification error p. 259
138 Notch filter supported acceleration and deceleration tuning: Notch filter function setting error p. 259
139 Notch filter supported acceleration and deceleration tuning: Notch filter (Z2) setting error p. 259
4497 DEFECTIVE TAUGHT POINT (CALIB) p. 259
1 IP address duplicated. p. 259
2 Failed in the generation of the RC connect management task. p. 259
3 Failed in the generation of the RC server task. p. 259
4 Failed in the generation of the file server task. p. 259
4599 SERVO COMMAND ERROR p. 275
4604 SPECIFIED ERROR (ABSO RECOVER AXIS) p. 275
4605 SETTOOL ERROR p. 275
4606 LACK OF GLOBAL VARIABLE AREA p. 275
4607 WRONG EXECUTION OF MACRO INST p. 275
3021 CompactFlash not inserted into CompactFlash slot(PP) p. 312
3022 USB media not inserted p. 312
3040 File not saved on the media p. 312
3050 File saved on the media p. 312
3060 Out of memory on the media p. 312
3070 Number of files on the media p. 312
3080 I/O error on the media p. 312
3090 Transmission error with the media p. 312
3100 Total checksum error p. 312
3110 Syntax error p. 312
3120 HEX code error p. 312
3130 Verify error p. 312
3140 Wrong pseudo instruction p. 312
3150 Concurrent I/O record error p. 312
3160 Cannot load illegal system data p. 312
3170 Condition file data error p. 312
3180 Concurrent I/O data transmission error p. 312

Codes and descriptions are taken from the manufacturer’s manual; page numbers link to the PDF. ManualLib is not affiliated with Yaskawa. Found a mistake? Report an error.