Key facts
- Brand
- ABB
- Model
- IRB 4400
- Category
- Industrial Robot
- Documents
- 2
- Languages
- EN
- Last added
- 2012-03-22
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ABB IRB 4400 "Abby" Robot Case Study
The document tells the story of Itech’s adoption of an ABB IRB 4400 robot, called “Abby”, to automate the ultrasonic welding of plastic spools. By integrating the 6‑axis robot, Itech reduced labor, cycle time and achieved a rapid return on investment.
Key results include a 45 % reduction in man‑hours, a 23 % cut in cycle time, and an ROI of under eight months, allowing the company to increase capacity and maintain its safety record.
ABB IRB 4400 specifications
| Robot model | IRB 4400 |
|---|---|
| Axis count | 6‑axis |
| Gripper type | 6‑axis arms with grippers |
| Injection molding machine capacity | 390‑ton |
All ABB IRB 4400 documents by type
How to use the product for one specific task, with worked examples.
Questions answered in these manuals
How much were man‑hours reduced?
Man‑hours were reduced by 45 percent.
What was the return on investment period?
The return on investment was less than eight months.
How much did the robot reduce cycle time?
The robot reduced cycle time by 23 % compared with the previous manual process.
What return on investment was achieved?
The ROI was achieved in less than eight months after the robot was installed.
