Fairchild Semiconductor AN4138 Battery Charger Design Considerations

This application note presents practical design considerations for battery chargers employing Green Mode FPS (Fairchild Power Switch). It includes designing the transformer and output filter, selecting the components and implementing constant current / constant voltage control. The step-by-step design procedure described in this paper will help engineers design battery chargers more easily. In order to make the design process more efficient, a software design tool, FPS design assistant that contains all the equations described in this paper is also provided. The design procedure is verified through an experimental prototype converter.


Fairchild Semiconductor AN4138 Battery Charger Design Considerations - cover page
Brand
Fairchild
Category
Other Electronics
Document type
Application Note
Language
English
Pages
20
File format
PDF
File size
399 KB
Published
12 July, 2012
Updated
30 September, 2023
MD5 checksum
C57076B7CFCE56F1EEF2662BB09B19C1

About this manual

This document presents practical design considerations for battery chargers employing Green Mode Fairchild Power Switch (FPS). It covers the design of transformers and output filters, component selection, and the implementation of constant current and constant voltage control. A step-by-step design procedure is described to help engineers design battery chargers more efficiently.

What's inside

  • Introduction
  • Step-by-step Design Procedure
  • System Specifications
  • DC Link Capacitor
  • Reflected Output Voltage
  • Transformer Design
  • FPS Selection
  • Core Selection

Frequently asked questions

What is the typical efficiency range for a battery charger using this design?

The typical power conversion efficiency is about 0.65 to 0.7.

What DC link capacitor value per watt is recommended for a universal input range?

It is typical to select the DC link capacitor as 2-3uF per watt of input power.

What ripple factor value is typical for low power applications with a universal input range?

It is typical to set K RF = 0.5- 0.7 for the universal input range.

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