Fairchild FAN4800 Combo Controller Application Note

This application note shows the step-by-step process to design a high-performance supply. The equations shown in this document can also be used for different output voltages and total power. The complete power supply circuits shown in Figures 6 and 7 demonstrate the FAN4800’s ability to manage high output power while complying with international requirements regarding AC line quality. The PFC section provides 380VDC to a dual-transistor current-mode forward converter. The output of the converter delivers +12V at up to 8.4 amps. The circuit operates from 85 to 265VAC with both power sections switching at 100kHz. The FAN4800 is initialized once C12 is charged to 13V through R27 and R28. PFC switching action boosts the voltage on C5 to 380V via L1’s inductance. T2 then supplies a well-regulated 13V for the FAN4800 from its secondary winding. T2’s primary-to-secondary turns ratio (NPRI / NSEC) is 18.8:1. For proper circuit operation, high-frequency bypassing with low-ESR ceramic or film capacitors on VCC and VREF is provided. Orderly PFC operation upon start-up is achieved when D2 quick charges the boost capacitor to the peak AC line voltage before the boost switch Q1 is turned on. This ensures the boost inductor current is zero before IEAO RAMP2.


Fairchild FAN4800 Combo Controller Application Note - cover page
Brand
Fairchild
Category
Power Management
Document type
Application Note
Language
English
Pages
10
File format
PDF
File size
454 KB
Published
11 July, 2012
Updated
28 September, 2023
MD5 checksum
38C6DE0BDBA67C0F8D19BE6A9915E30B

About this manual

This document is an application note for the FAN4800 Combo Controller, a device used to design high-performance power supplies. It details the step-by-step process for designing a supply that manages high output power while complying with international AC line quality requirements. The note specifically demonstrates the controller's ability to power a PFC section that boosts voltage to 380V DC for a dual-transistor current-mode forward converter.

What's inside

  • General Description
  • PFC Stage
  • Selecting Power Components
  • Power Setting Components
  • Voltage Loop Compensation
  • Current Loop Compensation

Specifications

Input Voltage Range85 to 265V AC
Output Voltage (PFC)380V DC
Output Currentup to 8.4 amps
Switching Frequency100kHz
Turns Ratio (T2)18.8:1

Frequently asked questions

What is the primary function of the FAN4800 in this design?

It manages high output power while complying with international requirements regarding AC line quality.

What voltage does the PFC stage provide to the converter?

The PFC stage provides 380V DC to the dual-transistor current-mode forward converter.

What is the recommended switching frequency for the power sections?

Both power sections should switch at 100kHz.

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