Bushboard Encore Installation Guide

Encore is a compression moulded, reinforced, natural mineral filled homogeneous nonporous acrylic. It has colour consistency running throughout its 5mm surface. Encore’s unique structure gives it some great performance characteristics including: - the best stain resistance properties compared to most other solid surfacing materials. - the most heat tolerant solid surfacing, tested up to 240°C. - the best scratch, chip, shatter and wear properties. - resistance to most chemicals ie: solvents, acids, alkalis and many other chemicals found in daily domestic use. - hygienically easy to maintain and UV resistant. Encore comes with a 10 year guarantee. Composition 5mm thick reinforced acrylic face. P3 grade environmentally preferred 38mm thick chipboard PEFC certified. Balanced with 0.8mm high pressure decorative white laminate. The unique edge construction is formed using waterproof acrylic colour matched adhesive. The worksurface features a 3mm top radius. Worksurfaces 44mm thick available in 2 sizes: - Worktop 4100mm x 650mm finished front and both short edges, approx weight 83kg. - Breakfast Bar 2400mm x 900mm finished all four edges, with a 1000mm radius bow and a square end, approx weight 67kg. Designers should consider the extra thickness of Encore in comparison to Bushboard laminate worksurfaces. Special care should be taken when designing kitchens with both tall housings and worktop dresser units. Please seek advice from your furniture supplier.


Bushboard Encore Installation Guide - cover page
Brand
BB
Document type
Installation Guide
Language
English
Pages
12
File format
PDF
File size
391 KB
Published
03 May, 2012
Updated
01 October, 2023
MD5 checksum
B5F5057934ABA0CD796C2CF9806CEEA5

About this manual

The guide introduces Encore, a 5 mm thick reinforced acrylic solid surface with high stain resistance, heat tolerance up to 240 °C and chemical resistance. It describes the available worktop, splashback and upstand sizes, weights and design considerations.

Detailed installation instructions cover conditioning, colour compatibility checks, required personal protective equipment, recommended tools, cutting and jointing methods, edge‑capping, sealing and final finishing. Safety, storage and handling recommendations are also provided.

What's inside

  • Composition
  • Worksurfaces
  • Splashbacks
  • Upstands
  • Health and safety
  • Essential installation tools & materials
  • Design & planning
  • Cutting Encore worksurfaces
  • Edging end cap on site
  • Jointing

Specifications

Thickness5 mm
Heat toleranceup to 240 °C
Worktop thickness44 mm
Worktop weight (4100 mm × 650 mm)≈ 83 kg
Splashback thickness5 mm
Storage temperature range10‑20 °C

Frequently asked questions

What personal protective equipment is recommended when installing Encore?

A dust mask, safety goggles, powder‑free nitrile gloves, protective footwear and overalls should be worn.

How many connector bolts are required for a joint up to 800 mm deep?

Four connector bolts are required for joints up to 800 mm depth.

What is the recommended method for storing Encore worksurfaces?

Store face up, flat, supported on batons 100 mm from ends and every 1000 mm, or vertically on the long edge for short periods.

What adhesive must be used for Encore joints?

Only Encore colour‑coded seaming adhesive should be used; other adhesives void the warranty.

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