Guidelines for mounting heat sinks on Fairchild power semiconductor packages to achieve optimal thermal performance.
About this manual
This application note explains how to mount heat sinks on Fairchild power semiconductor devices. It covers thermal resistance concepts, contact pressure, and the influence of mounting torque for a variety of package types such as TO‑220, TO‑247, and 7PM‑GA.
The document describes several mounting methods—screw, clip, rivet, and solder—along with recommended torque ranges, the role of thermal grease, washers, and insulating materials. It also provides tables of typical torque values and pressure‑loading calculations to help engineers select the proper mounting technique for reliable thermal management.
What's inside
- Heat Sink Mounting Considerations
- Thermal Resistance and Heat Sink Mounting
- Screw Mounting
- Clip Mounting
- Rivet Mounting
- Soldering
- Thermal Grease
- Washer
- Insulating Material
- Pressure Loading
Specifications
| Mounting torque (kgf·cm) – TO220 (typical) | 4 ~ 5 |
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| Mounting torque (kgf·cm) – TO220 (maximum) | 7 |
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| Mounting torque (kgf·cm) – TO3P | 8 ~ 10 |
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| Mounting torque (kgf·cm) – 7PM‑GA | 18 ~ 20 |
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| Thermal grease function | Reduces contact thermal resistance |
Frequently asked questions
What is the recommended mounting torque for a TO220 package?
The typical torque is 4 to 5 kgf·cm, with a maximum of 7 kgf·cm.
Why is thermal grease important in screw mounting?
Thermal grease fills the air gap between the package and heat sink, lowering contact thermal resistance.
Which mounting method provides the most stable pressure distribution?
Clip mounting is more stable and safe because it distributes uniform pressure over the mating surface.
What effect does a washer have on thermal resistance?
A washer slightly increases thermal resistance by adding an extra contact surface.