This Service Manual is intended for trained maintenance personnel and covers the installation, preventive maintenance, troubleshooting, and repair of the ABB IRB 6400R robot. It references the User’s Guide for additional system and error message information and emphasizes safety precautions when working with the controller.
The manual includes sections on system description, installation and commissioning, safety guidelines, fault tracing, circuit diagrams, configuration lists, repairs, and a comprehensive spare parts list. Identification plates, serial numbers, and robot version details are also documented.
| Robot version | IRB 6400/2.5-150 |
|---|---|
| Net weight | 1910 kg |
The power supply must always be switched off before any work is carried out in the controller cabinet.
Normal maintenance and repair work usually only require standard tools; some repairs may need specific tools described in the Repairs chapter.