An application note that explains strain, gauge factors, bridge configurations, wiring, and signal‑conditioning using NI SCXI modules.
About this manual
This tutorial introduces the concept of strain and the gauge factor of metallic strain gauges, describing how strain is expressed and measured. It covers the use of Wheatstone bridge configurations—including quarter‑, half‑, and full‑bridge circuits—and methods to reduce temperature effects such as dummy gauges.
The note also details signal‑conditioning requirements, including bridge excitation, remote sensing, amplification, and offset‑nulling techniques. Specific NI SCXI modules (SCXI‑1121, SCXI‑1122) and the low‑cost SC‑2043‑SG conditioner are described with their features and example system configurations for acquiring strain gauge data.
What's inside
- What is Strain?
- The Strain Gauge
- Strain Gauge Measurement
- Wheatstone Bridge
- Lead Wire Resistance
- Signal Conditioning for Strain Gauges
- Bridge Excitation
- Excitation Sensing
- Signal Amplification
- Bridge Balancing, Offset Nulling
Specifications
| SCXI‑1121 number of channels | 4 |
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| SCXI‑1121 excitation voltage source | 3.333 V or 10.0 V |
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| SCXI‑1121 amplifier gain range | 1 to 2000 |
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| SCXI‑1121 half‑bridge completion | Yes |
Frequently asked questions
How can temperature effects be reduced in a Wheatstone bridge?
Using a dummy gauge or a half‑bridge configuration with a dummy gauge cancels temperature‑induced resistance changes.
What excitation voltage levels are common for strain‑gauge bridges?
Excitation voltages of around 3 V and 10 V are common.
Which NI module provides a low‑cost signal conditioner for strain gauges?
The SC‑2043‑SG module provides an eight‑channel low‑cost signal conditioner.