Bridgelux Vero, Vero SE & Vesta SE LED Arrays Handling and Assembly Application Note

Application Note AN31 provides mechanical and electrical assembly recommendations for Bridgelux Vero, Vero SE, and Vesta SE LED Arrays.


Bridgelux Vero, Vero SE & Vesta SE LED Arrays Handling and Assembly Application Note - cover page
Brand
BridgeLux
Document type
Application Note
Language
English
Pages
23
File format
PDF
File size
20 MB
Published
21 October, 2026
Updated
21 October, 2026
MD5 checksum
D7D6B5266D91ACA42811710E9489C10F

About this manual

This document serves as a guide for the mechanical and electrical assembly of Bridgelux Vero, Vero SE, and Vesta SE LED Arrays into lighting systems. It outlines requirements for thermal management, electrical connections, and the use of specific components like Molex Pico-EZmate connectors for Vero-series arrays.

The note details critical handling procedures, including avoiding contact with the optical area and yellow phosphor resin, and recommends using gloves or finger cots. It also covers chemical compatibility, listing harmful substances such as certain solvents and acids that can degrade the silicone encapsulation, and provides specific guidelines for soldering Vero-series arrays and mechanical fastening.

What's inside

  • Introduction
  • Assembly Overview
  • Chemical Compatibility
  • Handling LED Arrays
  • Wire Harness Options
  • Poke-In Wire Handling
  • Soldering LED Arrays
  • Recommended Soldering Process
  • Mechanical Assembly and Fasteners
  • Design Resources

Frequently asked questions

What specific areas of the LED array must not be touched during handling?

You must avoid any contact with the optical area and the yellow phosphor resin area, as touching these surfaces can cause damage to the array.

How should LED Arrays be removed from their shipping trays?

To manually remove the arrays, lift them from the tray by gripping the white plastic portion of the module.

What type of gloves are recommended when handling the LED Arrays?

It is recommended to wear finger cots or plastic gloves to prevent dirt or other contaminants from adhering to the LED Arrays.

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