Key facts
- Brand
- Molex
- Model
- 4D Hand Crimp Tool
- Category
- Other Electronics
- Documents
- 2
- Languages
- EN
- Last added
- 2012-05-03
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MOLEX TYPE 4D HAND CRIMP TOOL handbook
The Molex 63811-8200 hand crimp tool is a full‑cycle ratcheting device designed for 2.54 mm KK® crimp terminals (22‑30 AWG). It offers ergonomic soft‑grip handles, right‑ and left‑hand operation, and complies with IPC/AVHMA A‑620 Class 2 and RoHS standards.
The manual covers tool features, detailed operating procedures, locator replacement, preload adjustment, maintenance guidelines, warranty information, and a complete parts list. Pull‑force tables for each wire size and safety cautions are also included.
Molex 4D Hand Crimp Tool specifications
| Order Number | 63811-8200 |
|---|---|
| Compliance | IPC/AVHMA A‑620 Class 2 |
| RoHS Compliance | RoHS compliant |
| Preload Setting (factory) | 25‑45 lbs |
| Minimum Pull Force (22 AWG) | 44.8 |
| Minimum Pull Force (24 AWG) | 28.9 |
| Warranty Period | 30 days |
All Molex 4D Hand Crimp Tool documents by type
Day-to-day operation, settings and troubleshooting. Start here if the product is already set up.
Questions answered in these manuals
Can the tool be used left‑handed?
Yes, the tool can be converted for left‑handed use by removing the locator, flipping the upper and lower tooling, and reinstalling the locator.
What is the warranty on this hand crimp tool?
The tool is warranted against manufacturing defects for 30 days.
What terminals are compatible with the 4D Hand Crimp Tool?
The tool works with 2.36 mm (.093") diameter standard pin and socket crimp terminals (18‑22 AWG), clasp‑con pin and socket terminals (16‑24 AWG), and commoning terminals (18‑22 AWG).
What is the recommended maintenance schedule?
Apply light oil (e.g., 30 weight automotive oil) to the oil points every 5,000 crimps or every 3 months, and clean the tool with a lint‑free cloth.