Rockwell Automation Guardmaster 440G-LZ User Manual

User manual for the Guardmaster 440G-LZ guard locking switch, covering installation, wiring, operation, and troubleshooting.


Rockwell Automation Guardmaster 440G-LZ User Manual - cover page
Brand
Rockwell Automation
Category
Industrial Robot
Document type
User Manual
Language
English
Pages
44
File format
PDF
File size
3.3 MB
Published
05 November, 2026
Updated
05 November, 2026
MD5 checksum
1D5F2EB0F0D6BA67EA3B3488A89EB627

About this manual

This manual provides step-by-step instructions for installing, wiring, and troubleshooting the Guardmaster 440G-LZ guard locking switch. It includes safety guidelines, wiring diagrams, and technical specifications. The switch uses RFID coding and a bi-stable solenoid to lock guards in place, with OSSD outputs enabled only when the guard is both closed and locked. It is designed for use in safety-critical applications with compliance to IEC 60947-5-3, IEC 61508, and ISO 13849-1 standards.

The manual covers assembly, mounting, actuator alignment, LED diagnostics, and troubleshooting. It also includes specifications such as safety ratings, operating characteristics, and environmental protection. The device is suitable for applications requiring PLe Category 4 or SIL 3 safety levels.

What's inside

  • General Description
  • Safety Concept
  • Installation and Wiring
  • Description of Operation
  • Specifications
  • Typical Installations
  • Appendix A: Specifications
  • Appendix B: Typical Installations

Specifications

Safety RatingsIEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, IEC 62061, EN/ISO14119, UL 508
Safety ClassificationGuard door sensing and lock monitoring PLe Category 4 per ISO 13849-1, SIL 3 per IEC 61508 and IEC 62061
Functional Safety DataGuard door sensing and lock monitoring PFHD: 9.1 x 10-10
Mission Time/PTI20 years

Frequently asked questions

What safety standards does the Guardmaster 440G-LZ comply with?

It complies with IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, IEC 62061, EN/ISO14119, and UL 508.

What is the safety classification of the Guardmaster 440G-LZ?

It is classified as PLe Category 4 per ISO 13849-1 and SIL 3 per IEC 61508 and IEC 62061.

What is the functional safety data for the Guardmaster 440G-LZ?

The functional safety data is PFHD: 9.1 x 10-10 for guard door sensing and lock monitoring.

What is the mission time/PTI for the Guardmaster 440G-LZ?

The mission time/PTI is 20 years.

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