onsemi Power Packages Heat Sink Mounting Guide

This application note provides guidelines for mounting heat sinks to power semiconductor packages, covering thermal resistance models, interface materials…


onsemi Power Packages Heat Sink Mounting Guide - cover page
Brand
ONSEMI
Category
Other Electronics
Document type
Application Note
Language
English
Pages
7
File format
PDF
File size
529 KB
Published
21 October, 2026
Updated
21 October, 2026
MD5 checksum
DB893DF53F18C8D828A26E0489DDFFFA

About this manual

This document outlines the thermal management principles for mounting heat sinks to power semiconductor devices. It explains the thermal resistance model, which includes junction-to-case, case-to-heat sink, heat sink, and heat sink-to-ambient resistances. A key focus is minimizing contact thermal resistance caused by air gaps between the package and the heat sink surface.

What's inside

  • Thermal Resistance Model
  • Contact Thermal Resistance
  • Interface Materials
  • Mounting Surface Condition
  • Screw Mounting
  • Clip Mounting
  • Rivet Mounting
  • Soldering
  • Mounting Torque Recommendations

Specifications

Recommended mounting torque for TO2204 kgf cm to 6 kgf cm
Recommended mounting torque for TO3P, TO247, TO264around 9 kgf cm
Recommended mounting torque for TO220 (alternative)6 kgf cm to 8 kgf cm

Frequently asked questions

How can contact thermal resistance be reduced?

It can be reduced by increasing the contact pressure (mounting torque) or by filling the air gap with an interface material like silicone grease.

Which mounting method is suitable for mass production?

Clip mounting and rivet mounting are popular for mass production because they are simple and reliable, though rivet mounting is difficult to disassemble.

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