Surface Mining Continuous Operations Manual

This document introduces the new generation of continuous coal crushing and hauling system delivered by ThyssenKrupp Fördertechnik for Huaneng Yimin Coal and Electricity’s phase 2 expansion of the Yimin open pit coal mine in China.


Surface Mining Continuous Operations Manual - cover page
Brand
Surface
Document type
Other
Language
English
Pages
3
File format
PDF
File size
284 KB
Published
22 March, 2012
Updated
30 September, 2023
MD5 checksum
EA8F08158D6CE8E2BBADD221676F3F51

About this manual

The document describes several large‑scale continuous mining installations, including a new ThyssenKrupp mobile in‑pit crusher handling up to 3,000 t/h of coal in extreme cold, and a 5,730 t bucket‑wheel excavator with a 158 m length and 50 m height installed in Bulgaria. It also covers major equipment suppliers such as ABB, Bucyrus, and Bonfiglioli, highlighting their drive and control technologies.

Additional sections detail the ABB System 800xA automation platform used at the Collahuasi copper mine, the high‑capacity ACS 6000 medium‑voltage converters, and innovative belt‑conveyor covers from Capotex aimed at reducing dust and accidents. The text provides technical data, project histories, and quotes from industry executives.

What's inside

  • Continuous operations
  • Bucyrus dragline
  • Conveying the message
  • ABB System 800xA
  • Bonfiglioli gearboxes

Specifications

Coal handling capacity3,000 t/h
Maximum nominal capacity12,000 t/h
Service weight of BWE5,730 t
Length of BWE158 m
Height of BWE50 m
Original gearbox power3 × 630 kW
Drive power per motor1,000 kW
Number of 2 MW motors5
ACS 6000 converter typeMedium‑voltage frequency converter
Bonfiglioli A120 torque60,000 Nm

Frequently asked questions

What is the lowest operating temperature for the new equipment?

It can operate in temperatures as low as minus‑40 °C.

What is the operating weight of the Bucyrus 8750AC walking dragline?

The machine’s operating weight is about 5,433 t.

Which company supplied the control system for the Collahuasi copper‑mine conveyor?

ABB supplied the Industrial IT Extended Automation System 800xA.

What is the theoretical capacity of the Bulgarian bucket‑wheel excavator?

It was designed for a theoretical loose capacity of 11,000 mh.

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