The Omron XG5N/XG5N-U IDC connector crimp socket manual provides specifications, dimensions, tool requirements, and installation instructions.
This manual describes the Omron XG5N/XG5N-U IDC connector series, featuring a lock‑type socket that can be inserted and removed with one hand while saving up to 24% space compared with the XG4A series. It lists the electrical ratings, mechanical dimensions, material construction, and packaging options for both the standard and lock‑type versions.
Detailed instructions cover the required manual and automatic crimping tools, the correct crimping and insertion procedures, lock‑rod installation, replacement of contacts, usage precautions, and storage recommendations to ensure reliable performance in temperatures ranging from –55 °C to +105 °C. This manual is written in Chinese.
| Rated current | 3 A per pole (AWG22), 2 A per pole (AWG24), 1 A per pole (AWG26/28) |
|---|---|
| Rated voltage | AC 250 V |
| Contact resistance | ≤ 20 mΩ (≤ 20 mV, ≤ 100 mA) |
| Insulation resistance | ≥ 1 000 MΩ (DC 500 V) |
| Withstand voltage | AC 500 V for 60 s (leakage < 1 mA) |
| Insertion force | ≤ 1.96 N per contact |
| Extraction force | ≥ 0.29 N |
| Operating temperature range | -55 °C to +105 °C |
| Contact material | Phosphor bronze / nickel with 0.15 µm gold plating |
| Crimping part material | Phosphor bronze / nickel with 2.0 µm tin plating |
| Housing material | Glass‑filled PBT resin (UL94 V‑2), black |
| Lock rod material | POM resin (UL94 HB), black |
| Plug‑pull life | 50 cycles |
The connector is rated for 3 A per pole with AWG22 wire.
The connector is specified for a plug‑pull life of 50 cycles.
A dedicated crimping tool must be used; manual tools are supplied and automatic tools are available from J.A.M.
Insert the end with the hole into the protrusions on both sides of the housing and ensure it is firmly secured.