Elcometer 456 IPC Industrial Protective Coating Thickness Gauge User Guide

Elcometer 456 IPC user guide covering gauge overview, setup, calibration profiles, taking readings, menu structure, data download, firmware upgrade and…


Elcometer 456 IPC Industrial Protective Coating Thickness Gauge User Guide - cover page
Brand
Elcometer
Category
Other
Document type
User Manual
Language
English
Pages
84
File format
PDF
File size
5 MB
Published
10 November, 2026
Updated
10 November, 2026
MD5 checksum
123905A7EF332F5D8A77EE4667DC5F08

About this manual

This user guide describes the Elcometer 456 IPC Industrial Protective Coating Thickness Gauge. It walks through the parts of the gauge, the box contents, fitting the two AA batteries, selecting language and screen settings, and choosing measurement units in µm or mils.

The guide explains how the gauge is factory calibrated for blast profiled ferrous (steel) substrates, how to select one of the four calibration profile ranges, and how to test the calibration in the field. It also covers taking readings in groups of three with an average value, the menu structure, transferring data via USB or Bluetooth to ElcoMaster software and mobile apps, upgrading gauge firmware, the warranty statement and the technical specification.

What's inside

  • Gauge Overview
  • Box Contents
  • Using the Gauge
  • Getting Started
  • Taking a Reading
  • Menu Structure
  • Downloading Data
  • Upgrading Your Gauge
  • Warranty Statement
  • Technical Specification

Specifications

Measuring Range0 - 1500 μm (0 - 60 mils)
Resolution10 µm / 1 mil (5 µm / 0.5 mil rounded up)
Accuracy±5%
Minimum Substrate Thickness300 μm (12 mils)
Operating Temperature-10 to 50°C (14 to 122°F)
Power Supply2 x AA batteries (rechargeable batteries can also be used)
Battery LifeAlkaline approximately 16 hours; lithium approximately 24 hours
Gauge Weight156 g (5.5 oz) including batteries
Gauge Dimensions141 x 73 x 37 mm (5.55 x 2.87 x 1.46")

Frequently asked questions

In which units can the Elcometer 456 IPC display readings?

Readings can be displayed in µm or mils, selected via Menu/Setup/Units. In microns the gauge operates to ISO 19840, and in mils to US Navy NSI 009-32.

How many readings are used for the average value?

The gauge takes readings in groups of three and displays the average (mean, xbar) of the three individual readings.

Can the user adjust the calibration?

No. The gauge is factory calibrated and the calibration cannot be adjusted by the user; it should be returned to Elcometer for re-calibration. The user can verify accuracy with the Test Calibration option.

What batteries does the gauge use?

It uses 2 x AA batteries, supplied as alkaline; rechargeable batteries can also be used.

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