ABB ACH550 Error 3004: BYPASS COIL OPEN

AC drive · taken from the manufacturer’s manual, pages cited

Fault code3004

BYPASS COIL OPEN indicates the M2 contactor will not close when commanded due to loose wires or bad output on RBCU. The manual's first action is: “Verify that J8 connector is firmly seated.”

Model
ABB ACH550
Display shows
BYPASS COIL OPEN (3004)
Type
Fault code
Source
Manual p. 67

What 3004 means

BYPASS COIL OPEN p. 67

Common causes

  • M2 contactor will not close when commanded to do so p. 67
  • Loose wires on contactor terminals A1 and/or A2 p. 67
  • Bad Output on RBCU p. 67
  • Bad Contactor p. 67

What to do

  1. Verify that J8 connector is firmly seated. p. 67
  2. With incoming power disconnected, check for tightness of A1 and A2 terminals p. 67
  3. Swap RBCU p. 67
  4. Change Contactor/Assembly p. 67

Before you service the product, read the safety instructions in the manual p. 2.

If 3004 is still not resolved

  • contact the factory or your local Authorized Service Center for repair or replacement. p. 2
    “Never attempt to repair a malfunctioning ACH550; contact the factory or your local Authorized Service Center for repair or replacement.”

This page summarises what the manufacturer’s manual says about 3004; each statement links to the page it comes from, and quoted lines are copied word for word. It is not a substitute for the manual or for a qualified installer. ManualLib is not affiliated with ABB. Found a mistake? Report an error.