This manual provides installation, adjustment, testing, and repair instructions for Crosby 800 and 900 OMNI-TRIM series pressure relief valves.
About this manual
The manual covers the complete lifecycle of Crosby 800 and 900 OMNI-TRIM pressure relief valves, including storage, handling, installation, testing, pressure setting, disassembly, cleaning, seal‑face grinding, re‑assembly, protective‑cover assembly, and spare‑part ordering. It follows ASME Boiler and Pressure Vessel Code requirements and emphasizes safety, proper cleaning, and use of genuine Emerson parts.
Key sections guide users through proper vertical installation, selection of test media (air, nitrogen, or water), adjustment procedures, detailed disassembly steps, seal‑face grinding methods for metal‑sealed valves, and the correct assembly of protective covers and lifting wrenches. The document also provides part‑number information and ordering instructions. This manual is written in Chinese.
What's inside
- Overview
- Storage and Handling
- Installation
- Testing
- Pressure Setting
- Disassembly
- Cleaning
- Seal‑Face Grinding (Metal‑Sealed Valves)
- Re‑assembly
- Protective Cover and Lifting Wrench Assembly
Specifications
| Installation orientation | Vertical upward position |
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| Test medium for gas/steam valves | Air or nitrogen |
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| Test medium for liquid valves | Water |
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| Applicable media | Gas, steam, and liquid (water) applications |
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| Connection size requirement | Internal diameter not less than valve inlet diameter |
Frequently asked questions
What test medium should be used for pressure‑setting tests on gas or steam valves?
Air or nitrogen should be used as the test medium for gas and steam valves.
Can the protective cover be lifted with a wrench?
No. For valves equipped with D‑type or E‑type protective covers, a wrench must not be used to lift or move the valve.
What must be done before adjusting the pressure setting?
The valve inlet pressure should be reduced to at least 25 % below the marked opening pressure before any adjustment.