Thermo King V-520 RT Truck Edition Installation Manual

This is the truck edition installation manual for Thermo King V-520 RT Models 10, 20, 30 and 50 single temperature systems.


Thermo King V-520 RT Truck Edition Installation Manual - cover page
Brand
Thermo King
Document type
Installation Guide
Language
English
Pages
68
File format
PDF
File size
2.3 MB
Published
19 October, 2023
Updated
19 October, 2023
MD5 checksum
17068520DC9DBF0D0FBFD17B48256446

About this manual

This manual provides step-by-step instructions for installing Thermo King V-520 RT refrigeration systems on trucks. It includes safety precautions, required tools, component dimensions, and detailed installation procedures for refrigeration modules, power packs, condensers, and electrical connections. The guide also covers refrigerant handling, leak testing, and system charging with specific warnings for R-404A and R-134a units.

Installation requires certified technicians with experience in transport refrigeration, proper tools, and a truck body designed for refrigerated applications. Safety warnings address risks from refrigerant exposure, electrical hazards, and improper battery handling.

What's inside

  • Safety Precautions
  • Tips for a Successful Installation
  • Required Tools
  • Dimensions and Weights
  • Installation - Vehicle Powered Compressor
  • Installation - ES500 Evaporator
  • Installation - Refrigeration Module
  • Installation - Power Pack Module
  • Installation - Condenser Module
  • Fabricating Refrigeration Hoses

Specifications

ModelV-520 RT
RefrigerantR-404A / R-134a
Compressor OilPolyol Ester (TK P/N 203-513)
Condenser Holding Charge35 kPa (5 psi) Nitrogen

Frequently asked questions

What refrigerant does the V-520 RT use?

The V-520 RT uses R-404A or R-134a refrigerant.

What oil must be used in R-404A and R-134a units?

Only Polyol Ester based refrigeration compressor oil (TK P/N 203-513) must be used.

What is the holding charge in the condenser?

The condenser is shipped with a 35 kPa (5 psi) holding charge of Nitrogen.

What safety precautions are required for installation?

Installers must be certified, experienced mechanics who can safely lift 34 kilos (75 lbs.), understand electricity, have proper tools, and ensure the truck body meets installation requirements.

Download PDF (2.3 MB)

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