Ford M5OD-R2 5-Speed Transmission Overhaul Manual

This document introduces the maintenance and maintenance of the Ford M5OD-R2 5-speed manual transmission


Ford M5OD-R2 5-Speed Transmission Overhaul Manual - cover page
Brand
Ford
Document type
Service Manual
Language
English
Pages
18
File format
PDF
File size
1.3 MB
Published
17 October, 2023
Updated
17 October, 2023
MD5 checksum
463691A985E6CB8E8F85503A3FAC0236

About this manual

This document provides detailed instructions for the overhaul of the Ford M5OD-R2 5-speed manual transmission. It covers the identification of the transmission, removal and installation procedures for the entire unit, and specific steps for disassembling and reassembling key components such as the input shaft, output shaft, and reverse idler gear.

What's inside

  • Transmission Identification
  • Gearshift Lever Replacement
  • Transmission Disassembly
  • Input Shaft Disassembly
  • Output Shaft Disassembly
  • Reverse Idler Gear Disassembly
  • Component Reassembly
  • Torque Specifications
  • Cleaning and Inspection
  • Troubleshooting

Specifications

Gear Count5-speed
Transmission TypeFully synchronized
Fifth Gear TypeOverdrive ratio
Case MaterialAluminum alloy
Reverse Idler Gear End Play.004-.008" (.10-.20 mm)
3rd-4th Clutch Hub End Play.00-.002" (.00- .05 mm)

Frequently asked questions

Where is the M5OD identification tag located?

The M5OD identification tag is located on the left side of the transmission main case.

Can the extension housing bushing be serviced separately?

No, the extension housing bushing cannot be serviced; the entire extension housing must be replaced if the bushing requires service.

What is the correct end play for the reverse idler gear?

The reverse idler gear end play should be adjusted to .004-.008 inches (.10-.20 mm).

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