This manual contains procedures for overhaul of the engine.
This document serves as a technical guide for the complete overhaul of the Rover 300 TDi engine. It is specifically designed for vehicles manufactured from 1995 onwards, including the Discovery, Defender, and Range Rover Classic models.
The manual is structured into three main sections: Description and Operation, Overhaul procedures, and Data (including torque settings and tool numbers). It provides detailed instructions on disassembly, inspection against wear limits, reassembly with specified tolerances, and the use of specific Land Rover service tools.
| Valve clearance (inlet and exhaust) | 0.20 mm |
|---|---|
| Cylinder head maximum warpage | 0.08 mm |
| Main bearing journal diameter (Standard) | 63.475 to 63.487 mm |
| Big-end bearing clearance | 0.025 to 0.075 mm |
| Piston diameter (Standard) | 90.395 mm |
| Cylinder bore size (Standard) | 90.47 mm |
This engine is fitted to Discovery, Defender, and Range Rover Classic models from 1995 onwards.
The maximum allowable wear for the rocker shaft is 0.025 mm.
A torque of 15Nm must be used when tensioning the timing belt with a new belt.