This is a repair manual for ZF 45C / 63C / 88C transmission, including disassembly, assembly, adjustment, tightening torque, function test, troubleshooting and other contents.
This document serves as the official Repair Manual and Spare Parts List for ZF 45C, 63C, and 88C model transmissions. It covers general data regarding transmission setup, required consumable goods such as ATF fluid and specific greases, and lists necessary measuring and standard tools including torque wrenches and pullers.
| ATF Fluid Quantity | 1.75 Liters (1.85 US qts) |
|---|---|
| Torque Wrench Range (lb ft) | 30 Nm - 150 Nm |
| Pressing Force Requirement | 2000 kg (4400 lbs) |
The manual recommends cold cleaner such as benzine, trichloroethane or Loctite fast cleaner No. 7063.
Klüber STABURAGS NBU 30 grease should be used for radial shaft seals.
Tool P.N.500446 is used to loosen the nut and tool P.N.500502 stops the output flange from turning.