AN4006 Designing a High-Efficiency PoE Converter Using the PM8803

This application note presents a reference design for a high-efficiency, high-power PD (up to 60 W input) power converter based on an active-clamp forward topology with self-driven synchronous rectification using the PM8803 as the main controller.


AN4006 Designing a High-Efficiency PoE Converter Using the PM8803 - cover page
Brand
STMicroelectronics
Category
Other Electronics
Document type
Application Note
Language
English
Pages
19
File format
PDF
File size
3.1 MB
Published
06 August, 2012
Updated
30 September, 2023
Model
PM8803
MD5 checksum
EAFE6AA39A65C3CA6CCCBCDAFE5F5738

About this manual

This document presents a reference design for a high-efficiency, high-power Power over Ethernet (PoE) converter capable of handling up to 60 W input. The design utilizes the PM8803 controller, which is IEEE 802.3at compliant, combined with an external current booster to manage high input currents up to 1.4 A. The converter employs an active-clamp forward topology with self-driven synchronous rectification.

What's inside

  • High-power PoE converter electrical specifications
  • High-power converter schematic
  • Bill of material
  • Efficiency measurements with synchronous rectification
  • Converter waveforms
  • Startup sequence using PowerDsine 9501G injector
  • Primary-side MOSFET waveforms
  • Secondary-side MOSFET waveforms
  • Output ripple measurement
  • Load transient response

Specifications

Output voltage3.3 V
Output current18 A
Efficiency (DC-DC only)91 %
Overall efficiency88 %
Switching frequency220 kHz

Frequently asked questions

What is the maximum input voltage for the converter?

The maximum input voltage applied at the J3 connector is 57 V.

What is the minimum input voltage for operation?

The operative input voltage range starts at 42 V.

What is the maximum input current supported by the design?

The design manages higher input current up to 1.4 A using a current booster.

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