Volkswagen DQ380/DQ381/DQ500/DQ200 Transmission Matching and Fault Analysis Service Manual

This manual provides technical service guidance for Volkswagen DQ380, DQ381, DQ500, and DQ200 transmissions, covering model matching, fault analysis, and…


Volkswagen DQ380/DQ381/DQ500/DQ200 Transmission Matching and Fault Analysis Service Manual - cover page
Brand
Volkswagen
Category
Vehicle maintenance
Document type
Service Manual
Language
Chinese
Pages
26
File format
PDF
File size
1.4 MB
Published
04 November, 2026
Updated
04 November, 2026
MD5 checksum
564BF34682FF6F791A806438E3C17E77

About this manual

This document serves as a technical service guide for the Volkswagen Technical Service Department, detailing transmission matching relationships for various vehicle models including the T-Roc, Taos, and Magotan. It lists specific engine power and torque combinations paired with transmission models such as DQ380, DQ381, DQ500, and DQ200.

The guide focuses on troubleshooting common transmission issues, including reverse gear failure, vibration, noise, and clutch sensor faults. It provides specific diagnostic steps, software upgrade versions (e.g., from 2218 to 2236 for DQ380), and basic setting procedures for clutch gap adjustment to resolve mechanical and electronic faults. This manual is written in Chinese.

What's inside

  • Transmission Matching
  • Fault Analysis
  • Software Upgrade
  • Clutch Adjustment
  • Basic Setting
  • OBD Fault Codes
  • Noise Diagnosis
  • Vibration Solutions

Specifications

Engine Power (2.0 TSI BZ)137 KW
Engine Torque (2.0 TSI BZ)320 Nm
Engine Power (2.0 TSI High)162 KW
Engine Torque (2.0 TSI High)350 Nm
Engine Power (1.4 TSI)110 KW
Engine Torque (1.4 TSI)250 Nm

Frequently asked questions

What causes the reverse gear failure in DQ380 during cold winter conditions?

The failure is caused by excessive drag torque from the K2 clutch, which prevents the reverse gear from engaging.

How should the clutch gap be adjusted for a DQ200 transmission?

Adjust the K1 clutch counter-clockwise and the K2 clutch clockwise.

What does fault code P073F indicate?

Fault code P073F indicates a failure in the synchronization of the 1st gear.

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