The Synventive G24 Temperature Controller user manual provides setup, operation, troubleshooting, and technical specifications for plastic molding applications.
The G24 is Synventive's next‑generation temperature controller designed for the plastics industry. It features Triangulated Control Technology, Power Priority, and the New Mold Wizard to simplify zone configuration, set‑point entry, and mold startup. The controller supports up to 48 zones per block, phase‑angle fired output with 0.1 % resolution, and includes advanced interlocks and Mold Doctor® diagnostics.
The manual covers hardware options such as optional transformers and cable hangers, detailed wiring and fault analysis, calibration procedures with ±0.2 °F accuracy, and software functions like chart recording, cavity mapping, and remote troubleshooting. Warranty information, safety standards, and physical dimensions are also provided.
| Algorithm execution rate | 20 times per second |
|---|---|
| Temperature resolution | 0.03 °F (0.014 °C) |
| Heater short detection time | 8.3 ms (120 times per second at 60 Hz) |
| Output resolution | 0.1 % (1000 steps) |
| Input power | 180‑265 VAC (480 VAC optional) |
| Operating temperature range | 32‑122 °F (0‑50 °C) |
| Maximum zones per controller | Up to 192 zones |
| Phase‑angle fired output steps | 1000 steps (0.1 % resolution) |
The controller checks the heater 120 times per second and, if a short is detected, adjusts the output within 8.3 ms to protect the heater, cables, and controller.
The New Mold Wizard guides the user through zone identification, set‑point entry, zone monitoring, mold startup, advanced zone functions, heating, and menu saving, automating configuration in about five minutes.
Power Priority lets the user set a priority level (1‑4) that smooths power output to individual zones, improving control for small hot‑runner nozzles.