Metcal MX-5200 Series User Guide

User guide for Metcal MX-5200 Series soldering, desoldering, and rework systems with operation, troubleshooting, and safety info.


Metcal MX-5200 Series User Guide - cover page
Brand
Metcal
Document type
User Manual
Language
English
Pages
116
File format
PDF
File size
5.1 MB
Published
05 November, 2026
Updated
05 November, 2026
MD5 checksum
1A34B8A1F2D17B94B2C6280CB5FCF4F5

About this manual

This user guide covers the MX-5200 Series soldering, desoldering, and rework systems. It includes system specifications, design overview, power supply details, hand-piece and cartridge information, workstand features, operation instructions, application notes, troubleshooting, and safety guidelines. The guide also explains SmartHeat® Technology, which eliminates calibration and provides precise temperature control. The MX-5200 Series offers dual switchable ports, ergonomic hand-pieces, and a built-in power meter for monitoring power delivery.

What's inside

  • SYSTEM SPECIFICATIONS
  • SYSTEM DESIGN AND TECHNOLOGY OVERVIEW
  • POWER SUPPLY OVERVIEW
  • HAND-PIECE OVERVIEW
  • CARTRIDGE OVERVIEW
  • TIPSAVER WORKSTAND OVERVIEW
  • OPERATION
  • APPLICATION NOTES
  • BASIC TROUBLESHOOTING GUIDE
  • SAFETY

Specifications

Ambient Operating Temperature10 - 40°C
Maximum Enclosure Temperature55°C
Input Line Voltage100 - 240 VAC, grounded circuit
Power Consumption125W
Output Power (Max.)80 Watts max. Per channel at 22°C ambient temperature
Dimensions w x d x h12.1 cm (4.8”) x 13.0cm (5.1”) x 23.5cm (9.3”)
Tip-to-Ground Potential<2mV
Tip-to-Ground Resistance<2 ohms
Idle Temperature Stability± 1.1°C in still air
Hand-piece Cable LengthL=122cm (48”)

Frequently asked questions

What is SmartHeat® Technology?

Each cartridge is equipped with a self-regulating heater which ‘senses’ its own temperature and closely maintains its pre-set idle temperature for the life of the heater-tip; all controlled by OK International’s proprietary SmartHeat® Technology. The tip temperature is determined by the inherent metallurgical properties of the heater; no external adjustment or equipment is required.

What is the warranty period for the MX-5200 System?

Metcal warrants the MX-5200 System against any defects in materials or workmanship for five (5) years from the date of purchase by the original owner. This Warranty excludes normal maintenance and shall not apply to any opened, misused, abused, altered or damaged items.

What is the power consumption of the MX-5200 Series?

The power consumption is 125W.

What is the output power of the MX-5200 Series?

The output power is 80 Watts max. Per channel at 22°C ambient temperature.

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