The Cleaver-Brooks HAWK 4000 Boiler Control Operation Manual provides operating, commissioning, troubleshooting, and parts information for safe and…
This operation manual is intended for owners, operators, and maintenance personnel of the HAWK 4000 Boiler Control system. It emphasizes that the operator is solely responsible for proper operation, maintenance, and safety, and that automatic features do not replace careful monitoring and testing.
The HAWK 4000 integrates a programmable controller, touch‑screen HMI, and advanced communication options (Modbus, EtherNet IP, Internet). It supports both steam and hot‑water boilers, offers dual set‑point capability, thermal‑shock protection, remote monitoring, and built‑in lead/lag control, among many other standard and optional features.
| Touch screen size | 7" color (optional 10" screen) |
|---|---|
| Communication protocols | Modbus, EtherNet IP, Internet |
| Control function | Integrated burner sequencing with firing rate and on‑off control |
| Set‑point capability | Dual set point |
| Remote monitoring | E‑mail alarm forwarding, OPC server, remote monitoring software |
The owner and operator are solely responsible for proper operation, maintenance, and safety; automatic features do not relieve this responsibility.
The system supports Modbus, EtherNet IP, Internet, and optional e‑mail alarm forwarding and OPC server software for building/plant integration.
Yes, it can be installed on most steam and hot‑water boilers, including fire‑tube, industrial water‑tube, and commercial water‑tube designs.
Safety features include thermal‑shock protection, alarm/fault indication with history, high stack temperature alarm, dual set‑point capability, and external interlocks.