The Castolin RotoTec 800 is a versatile powder flame spraying system that provides controlled wear and corrosion protection with simple operation.
About this manual
The RotoTec 800 is a compact powder flame spraying system designed for coating new parts and repairing worn workpieces. It operates with acetylene and oxygen using a gas‑mixing squirting and heating nozzle, delivering continuous high‑quality coating and a wide range of available powders.
Technical data include gas connections, operating pressures, powder throughput, and a complete list of equipment components such as the flaming spraying gun, nozzle variants, powder heads, and hand tools. The system weighs approximately 1.25 kg without powders or hoses and is supplied in a portable case with a parts catalog.
What's inside
- Technical Data
- Gas Connections
- Operating Pressures
- Powder Throughput
- Equipment Components
- Weight and Dimensions
- Safety and Liability Statement
Specifications
| Fuel gas (acetylene) connection | LH 3/8" left |
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| Oxygen connection | RH 1/4" right |
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| Compressed air connection | M10 x 1 |
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| Powder throughput | ~3.0 – 6.0 kg/h |
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| Oxygen operating pressure | 3.0 bar |
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| Acetylene operating pressure | 0.7 bar |
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| Weight (without powders and hoses) | ≈1.25 kg |
Frequently asked questions
What is the powder throughput of the RotoTec 800?
It can process approximately 3.0 to 6.0 kilograms of powder per hour, depending on powder type and settings.
What are the operating pressures for oxygen and acetylene?
Oxygen is supplied at 3.0 bar and acetylene at 0.7 bar.
How much does the RotoTec 800 weigh without powders and hoses?
The unit weighs about 1.25 kg when empty.