This manual describes the features and functions of the BPW ECO Disc TS2 disc brake.
This workshop manual covers the BPW ECO Disc TS2 disc brake in TS2 3709 and TS2 4309 versions. It is intended for trained mechanics and describes safety rules, component identification, tightening torques, special tools, maintenance, structure and function, brake lining replacement, caliper work, cylinder work, and troubleshooting.
The manual includes exploded views, tool lists, step-by-step repair procedures, and a troubleshooting flowchart. It also specifies tightening torques, grease requirements, and safety precautions for brake service.
| Brake variants | TS2 3709, TS2 4309 |
|---|---|
| Brake caliper fixing screws tightening torque | 260 Nm (250-270 Nm) |
| Brake caliper fixing screws tightening torque (alternative) | 150 Nm plus 180° rotation angle |
| Sealing caps tightening torque | 15 Nm (15-20 Nm) |
| Brake cylinder attachment nuts tightening torque | 180 Nm (180-210 Nm) |
| Spring brake bolt tightening torque | 40 Nm (30-50 Nm) |
| Parking brake release pressure | at least 6 bar |
| Spherical cap grease | BPW ECO Disc Grease |
260 Nm (250-270 Nm), or 150 Nm plus a 180° rotation angle.
The spring-loaded brake does not function.
BPW ECO Disc Grease; grease containing molybdenum disulphide must not be used.