Elektronik Sachse ZDG3 / ZDG 3.23 Digital Ignition Kit Installation Manual

The ELEKTRONIK SACHSE digital ignition kit ZDG3 replaces original electronic ignition units as well as old points including the weights advancer or manual advance wires.


Elektronik Sachse ZDG3 / ZDG 3.23 Digital Ignition Kit Installation Manual - cover page
Brand
Elektronik Sachse
Category
Motorcycles
Document type
Installation Guide
Language
English
Pages
13
File format
PDF
File size
1.6 MB
Published
10 November, 2023
Updated
10 November, 2023
MD5 checksum
DB4963F1CE1F7F1CA5C577D01D4BCB3F

About this manual

The Elektronik Sachse ZDG 3.23 (ZDG3) digital ignition kit replaces original electronic ignition units and old points, including weights advancer or manual advance wires. The manual explains the ignition's RPM ranges, the wasted spark principle, and the coil requirements.

It covers the scope of delivery, mounting of the pickup plate, magnet disk and sleeve hub, electrical connections with terminal assignments, and initial setup using the LED indicators. The electrical section also includes notes on crimping ferrules and spark plug caps.

What's inside

  • Function
  • Scope of Delivery
  • Mounting
  • Electrical Connections
  • Initial Setup
  • Troubleshooting
  • Wasted Spark
  • Crimping the Ferrules
  • Spark Plugs / Spark Plug Caps
  • Minimum Voltage

Specifications

Minimum operating voltage7.5 V
Coil primary resistance2 Ω – 5 Ω
Maximum RPM with compatible coilsup to 12,500 rpm
Special built versions maximum RPMup to 18,000 rpm
Ground cable minimum cross-section1.5 mm2
Other cable minimum cross-section0.5 mm2
Main advance adjustment range1000 – 12,000 rpm
Idling range advancetypically 2° to 8°
Recommended spark plug capsNGK caps with 5 kΩ internal resistance
Spark plug requirementAny spark plug can be used

Frequently asked questions

What coil primary resistance is required?

The ignition requires a coil primary resistance of 2 Ω to 5 Ω.

What is the minimum voltage for the ignition?

The ignition requires a minimum voltage of 7.5 V to operate.

What spark plug caps are recommended?

NGK caps with 5 kΩ internal resistance are recommended.

How many ground connections does the ignition box have?

The ignition box has two ground connections, and either one can be used.

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