Ewert Energy Systems Orion 2 BMS Operation Manual

The manual introduces the features and characteristics of Orion BMS 2 products.


Ewert Energy Systems Orion 2 BMS Operation Manual - cover page
Brand
Ewert Energy Systems
Document type
User Manual
Language
English
Pages
64
File format
PDF
File size
1.2 MB
Published
20 October, 2023
Updated
20 October, 2023
MD5 checksum
484C12B21120517E9CE0802BBEF57194

About this manual

This manual provides detailed instructions for setting up, wiring, and operating the Orion 2 BMS by Ewert Energy Systems. It covers how the BMS monitors cell voltages, current, and temperature to manage battery packs in electric and hybrid vehicles. The manual includes sections on configuring settings via software, testing the system, and understanding diagnostic features. It also explains how the BMS controls charging and discharging through CANBUS or analog outputs, and how it interfaces with J1772 and CHAdeMO chargers.

The Orion 2 BMS features improved cell voltage accuracy (0.1mV resolution), compatibility with 12V and 24V power supplies, and expanded diagnostic capabilities. It supports up to 8 thermistor inputs and can be configured for multi-unit operation with remote modules. The manual emphasizes user responsibility for verifying correct operation and ensuring safety during testing.

What's inside

  • Overview of Theory of Operation
  • Setting up the BMS
  • Wiring
  • Software
  • Testing
  • How the Orion BMS 2 Works
  • Changing and Uploading Settings
  • Basic Data Collection
  • CHARGE and READY Modes
  • Charge Interlock

Specifications

Cell Voltage Measurement Accuracy0.1mV resolution
Thermistor InputsUp to 8 thermistor inputs directly on the BMS
Power Supply CompatibilityCompatible with both 12-volt and 24-volt power supplies
Current Sensor MeasurementMeasures current every 8mS using external hall effect sensor
Cell Voltage Measurement IntervalApproximately every 30 mS

Frequently asked questions

How does the Orion BMS 2 calculate current limits?

The BMS calculates current limits based on cell voltages, temperatures, amperage, and programmed battery pack profile values.

What interfaces does the Orion BMS 2 support?

It supports J1772 and CHAdeMO charging interfaces for AC and DC charging.

How many thermistor inputs does the Orion BMS 2 have?

It has up to 8 thermistor inputs directly on the BMS, with additional inputs available via expansion modules.

What is required to program the Orion BMS 2?

The BMS must be programmed using the Orion BMS 2 Utility software and a CANdapter (CAN to USB adapter) before use.

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