Gates GC32-XD™ FLEX GC96™ Hydraulic Hose Crimping and Swaging Manual

This document is about the technical specifications of a hydraulic hose produced by Gates Corporation. The document provides detailed information on the type, size, and connection method of the hose.


Gates GC32-XD™ FLEX GC96™ Hydraulic Hose Crimping and Swaging Manual - cover page
Brand
Gates
Document type
Service Manual
Language
English
Pages
183
File format
PDF
File size
9.7 MB
Published
19 October, 2023
Updated
19 October, 2023
MD5 checksum
64C1467DC000050E8B4869947BB5A6E8

About this manual

This manual provides detailed instructions for crimping and swaging Gates hydraulic hoses using Power Crimp® tools. It covers hose assembly, cutting, skiving, buffing, and crimping procedures for various coupling types. Safety guidelines and calibration procedures are included for proper tool operation.

The document includes specific crimp data for models like GC32-XD™, FLEX, GC96™, 707, SC32™, and GC16XD-MOBILECRIMP® 4-20 DD & PS, along with die and tooling specifications for each.

What's inside

  • Hose Assembly Guide
  • Crimp Data
  • Swaging Procedures
  • Calibration & Adjustment
  • Crimp Dies and Tooling
  • Clamp Collar Crimping
  • Power Steering Assembly

Frequently asked questions

What is the purpose of this manual?

It provides crimp data and procedures for Gates hydraulic hose assemblies.

What tool is recommended to cut rubber hydraulic hoses?

A hose cutting saw with a scalloped, serrated or abrasive blade.

What is the maximum allowable cut length tolerance for hoses over 900 mm?

7 mm for hoses over 450 mm through 900 mm, and 1% for hoses over 900 mm.

What is the required insertion depth for full-length crimping of one-piece couplings?

The edge of the coupling should be inserted into the die approximately 1/8” past the die edge.

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