This manual details the disassembly and assembly of the REEDJET 100cc engine, including the crankshaft disassembly and assembly
This manual provides detailed instructions for engine overhaul, including crankshaft disassembly and assembly, clutch removal, ignition system disassembly, and cylinder head removal. It specifies required tools, torque values, and safety precautions. Sections cover bearing clearance checks, piston pin removal, and crankcase opening procedures. The document also includes wiring diagrams and tool lists for specialized repair tasks.
| Crankshaft Assembly Kit | P.N. 10110A |
|---|---|
| Crankpin Bush | P.N. 10150A |
| Crankshaft Disassembly Kit | P.N. 10100-C2 |
| Crankpin Pusher | P.N. 10107 |
| Crankshaft Insert | P.N. 10106 |
Use the crankshaft disassembly kit (P.N. 10100-C2), crankshaft plate (P.N. 10104A), crankpin pusher (P.N. 10107), and crankshaft insert (P.N. 10106).
The manual specifies torque values for fasteners but does not list a specific torque value for the crankshaft itself.
The maximum clearance for the crankpin is 0.01mm ovalization, which requires replacement if exceeded.