Harley-Davidson Softail® Models Electrical Diagnostic Manual

This manual provides information on how to use the electrical diagnostic system, including trouble code retrieval, clearing and analysis, and electrical system troubleshooting to help diagnose electrical problems with Harley-Davidson® Softail® models.


Harley-Davidson Softail® Models Electrical Diagnostic Manual - cover page
Brand
Harley-Davidson
Category
Motorcycles
Document type
Service Manual
Language
English
Pages
724
File format
PDF
File size
8.9 MB
Published
19 October, 2023
Updated
19 October, 2023
MD5 checksum
00EB5DF8EA806339C51258AC2557E006

About this manual

This manual provides detailed diagnostic procedures for electrical systems in 2018 Harley-Davidson Softail® models. It covers troubleshooting voltage drops, CAN communication, starting and charging systems, instrument panels, security systems, and engine management. Sections include diagnostic tools, trouble codes, component testing, and wiring diagrams.

The manual also includes specifications for key components such as the battery, spark plugs, ignition coil, starter, alternator, and regulator. It is intended for professional technicians and includes safety warnings and service guidelines to ensure proper maintenance and rider safety.

What's inside

  • Initial Diagnostics
  • Diagnostic Tools
  • Diagnostics and Troubleshooting
  • Battery Testing
  • Starting System
  • Charging System
  • Instruments
  • Accessories, Horn, Lighting and Security
  • Security System
  • Service and Emergency Functions

Specifications

Fuel System TypeRecommended fuel 91 Octane
Fuel Pump PressureNormal 376–425 kPa (54–62 psi)
Idle SpeedNormal idle speed 850 RPM
Battery Specifications12 V/ 17.5 Ah/315 CCA, Sealed, AGM (Absorbed glass mat) battery
Spark Plug Gap.031-.035 in. (.80-.90 mm)
Starter Cranking Current250 A maximum
Alternator Output16-28 VAC per 1,000 rpm

Frequently asked questions

What is the recommended fuel type for these models?

The recommended fuel type is 91 Octane.

What is the normal idle speed for these models?

The normal idle speed is 850 RPM.

What is the cranking current of the starter?

The cranking current is 250 A maximum.

What is the voltage output of the alternator?

The voltage output is 16-28 VAC per 1,000 rpm.

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