Clark CL550 Series Transmission Service Manual

This manual provides information and instructions on the maintenance and repair of the CLARK® Transmission.


Clark CL550 Series Transmission Service Manual - cover page
Brand
Clark
Category
Industrial Robot
Document type
Service Manual
Language
English
Pages
58
File format
PDF
File size
2.1 MB
Published
18 October, 2023
Updated
18 October, 2023
MD5 checksum
ACA615B1AF580E6F32AC78FBBCFD3586

About this manual

This manual provides instructions for the maintenance and repair of the Clark CL550 series transmission, a 5-speed forward, 1-speed reverse unit. It details the transmission's design features, including constant mesh gears, helical gearing, and split-pin synchronizers, and specifies recommended lubricants and service intervals.

What's inside

  • Recommended Lubricants
  • Draining and Refilling
  • Inspection
  • Troubleshooting Checklist
  • Gears and Shafts Inspection
  • Bearings Inspection
  • Sealing Members
  • Overhaul Procedures

Specifications

Gear Configuration5-speed forward, 1-speed reverse
Gearing TypeConstant mesh and helical
Synchronizer TypeSplit-pin synchronizer
Recommended LubricantMil-L-2105C or API GL-5
Initial Drain Interval1,000 miles
Highway Service Drain Interval24,000 miles or six months

Frequently asked questions

What lubricant is recommended for the Clark transmission?

The preferred lubricant is Mil-L-2105C Extreme Pressure Lubricant or an API classification GL-5.

When should the transmission oil be drained for the first time?

The oil should be drained after the first 1,000 miles of service, regardless of the type of service.

What causes difficulty in shifting a synchronized transmission when the vehicle is standing still?

This is caused by the fact that the disengagement of the blockers requires relative rotation, which may not occur when the vehicle is at rest.

What should be inspected when checking for bearing failures?

Inspect all rollers and balls for wear, chipping, or nicks to determine if any abnormal conditions exist.

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