Fuller TRSM0917 Heavy Duty Transmission Oil Pumps and Oil Coolers Service Manual

This manual provides maintenance information for Fuller Heavy Duty Transmission oil pumps and oil coolers.


Fuller TRSM0917 Heavy Duty Transmission Oil Pumps and Oil Coolers Service Manual - cover page
Brand
Fuller
Category
Vehicle maintenance
Document type
Service Manual
Language
English
Pages
21
File format
PDF
File size
1.4 MB
Published
18 October, 2023
Updated
18 October, 2023
MD5 checksum
41AE502959A25E10C6ED0B5FD3B4FF95

About this manual

This service manual provides detailed instructions for installing, shimming, and maintaining oil pumps and coolers in Fuller TRSM0917 heavy duty transmissions. It covers auxiliary countershaft oil pumps for helical and spur gear models, integral oil pumps, and oil coolers. Procedures include shimming using color-coded shims, torque specifications, and endplay determination. The manual also addresses lubrication, oil level, and recommended lubricants for optimal transmission performance.

The document includes application guidelines for when oil cooling is required or recommended, such as for high-horsepower engines or vehicles operating at low speeds in high ambient temperatures. It also provides diagrams and charts for shimming procedures and includes safety cautions for preventing damage or injury during installation.

What's inside

  • Applications for Oil Pumps and Coolers
  • Shimming Procedure for Auxiliary Countershaft Oil Pumps
  • Integral Oil Pump Installation
  • Oil Cooler Installation and Mounting
  • Lubrication Procedures
  • Shimming Chart - 1
  • Shimming Chart - 2
  • Special Instructions for Oil Pump Installation
  • Final Check for Oil Pump Installation
  • Oil Filter Installation

Specifications

Oil Pump ConfigurationAuxiliary Countershaft Oil Pumps and Integral Oil Pumps
Oil Cooling RequiredEngines 399 h.p. and above with overdrive transmissions and GCW's over 90,000 lbs.
Torque for Retaining Capscrews35-45 lbs. ft.
Oil Cooler Mounting LocationIn front of the engine radiator for maximum cooling efficiency

Frequently asked questions

When is oil cooling required for Fuller transmissions?

Oil cooling is required for engines 399 h.p. and above with overdrive transmissions and Gross Combined Weights (GCW's) over 90,000 lbs.

What are the two types of oil pumps available?

The two types are Auxiliary Countershaft Oil Pumps and Integral Oil Pumps.

What is the torque specification for retaining capscrews?

The retaining capscrews should be tightened to 35-45 lbs. ft. of torque.

Where should an oil cooler be mounted for maximum efficiency?

An oil cooler should be mounted in front of the engine radiator to receive a direct flow of unheated air.

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