Hitachi Astemo Shock Absorber Installation Manual

This document is an installation manual for Hitachi Astemo's shock absorbers


Hitachi Astemo Shock Absorber Installation Manual - cover page
Brand
Hitachi Astemo
Category
Vehicle maintenance
Document type
Service Manual
Language
English
Pages
14
File format
PDF
File size
3.1 MB
Published
17 October, 2023
Updated
17 October, 2023
MD5 checksum
5227F45F3660B31032051E93AD9938F4

About this manual

This manual provides detailed instructions for replacing shock absorbers and suspension struts, covering safety measures, tool usage, and step-by-step procedures. It includes sections on preparing the vehicle, removing old components, installing new parts, and checking wheel alignment. Emphasis is placed on correct torque application, part orientation, and post-installation alignment to ensure safe and proper operation.

The guide also includes safety warnings, such as wearing safety goggles, avoiding alcohol, and preventing necktie interference during work. It specifies tools like torque wrenches, spring compressors, and camber gauges, and highlights critical steps like marking coil spring seating positions and verifying correct phase alignment to avoid noise or damage.

What's inside

  • Before Damper Installation
  • Prefered Tools
  • For your safety
  • Suspension strut replacement procedure
  • Shock absorber replacement procedure
  • Checking and adjusting wheel alignment

Frequently asked questions

What safety precautions should I take before installing a shock absorber?

Keep the work area clean, don’t smoke or drink alcohol, wear safety goggles, and avoid wearing a necktie to prevent interference during disassembly or assembly.

What tools are recommended for this installation?

STD Tool Box, Rigid Rack, Steering Holder, Torque Wrench, Camber Gage, Spring Compressor, and Impact Wrench.

Do I need to adjust wheel alignment after installing shock absorbers?

Yes, wheel alignment must be checked and adjusted immediately after installation to prevent damage to tires or suspension from misalignment.

Download PDF (3.1 MB)