Allison AT545 Gearbox Service Manual

This manual introduces the installation, checking oil level and oil and filter change of Allison AT545 gearbox


Allison AT545 Gearbox Service Manual - cover page
Brand
Allison
Category
Other
Document type
Service Manual
Language
English
Pages
11
File format
PDF
File size
955 KB
Published
13 October, 2023
Updated
13 October, 2023
MD5 checksum
2FEE59F200B61D56ABED7CF787A652B7

About this manual

This document is a service manual for the Allison AT545 gearbox, specifically within the context of the Dart E3 vehicle system. It provides detailed instructions for maintenance tasks such as checking oil levels for both cold and hot runs, changing the oil and filters, and inspecting the gearbox breather.

What's inside

  • Gearbox Installation
  • Checking Oil Level
  • Oil and Filter Change
  • Gearbox Breather
  • Range Selector Cable Adjustment
  • Change Speed Linkage
  • Torque Settings

Specifications

GearsFive-speed automatic
Oil capacity18.9 litres
Oil change15.0 litres
Oil specificationCastrol Transynd

Frequently asked questions

How often should the control main oil filter be changed?

The control main oil filter should be changed at the first 5,000 miles (8,000km) and then at every 50,000 miles (80,000 km) or every 2 years.

What is the oil capacity for an initial fill of this gearbox?

The manual states that approximately 18.9 litres are required for the initial fill.

How often should the control main oil filter be changed after the first interval?

The control main oil filter must be replaced every 50,000 miles or every two years.

Download PDF (955 KB)