Allison Transmission 1000/2000 Series Service Manual

This is a service manual that introduces Allison transmission repair methods.


Allison Transmission 1000/2000 Series Service Manual - cover page
Brand
Allison Transmission
Document type
Service Manual
Language
English
Pages
25
File format
PDF
File size
671 KB
Published
13 October, 2023
Updated
13 October, 2023
MD5 checksum
17346D68CCA592259983ACC40FDEB8DE

About this manual

This document is a service manual for Allison Transmission vocational models, published by General Motors Corporation in December 2004. It covers a wide range of transmission series including the 1000, 2000, 210, 2100, 220, 2200, 250, 2500, B, HS, MH, PTS, RDS, and SP families. The manual provides essential safety warnings, cautions, and notes for technicians performing service operations.

What's inside

  • Introduction
  • Warnings, Cautions, and Notes
  • List of Warnings
  • Safety Precautions
  • Lifting and Moving Equipment
  • Torque Converter Handling
  • P3 Planetary Carrier Assembly
  • Hydraulic Pressure Check
  • Parking Procedures
  • Special Tools and Procedures

Specifications

Dry Weight (Transmission)150 kg (330 lb)
Dry Weight (Torque Converter)29 kg (63 lb)
Dry Weight (Converter Housing)27 kg (60 lb)

Frequently asked questions

What is the maximum GCW to avoid transmission damage?

Do not exceed 11 800 kg (26,000 lbs) GCW or the OEM vehicle rating, whichever is less.

How many bolts are required to support the transmission?

Use at least 5 bolts to support the transmission.

What type of bolts should be used for the PTO bolt holes?

Use M10 x 1.5 bolts with 19–25 mm (3/4 –1 inch) thread engagement.

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