This document introduces a Motor & Controller Performance Enhancement Kit, which is designed for 1994.5-Present EZGO Non-DCS 36 and 48 volt electric golf carts. The kit includes components such as an electric motor, a speed controller, and a solenoid, which can enhance the performance of the golf cart after installation.
This guide provides step‑by‑step instructions for installing the STQ EZ9 2001 Performance Enhancement Kit on 1994.5‑present EZGO non‑DCS 36 V and 48 V electric golf carts. The kit upgrades the motor, speed controller, and solenoid with high‑performance components and includes all necessary cables, a bridge resistor, and hardware.
The manual covers required tools, safety precautions, removal of existing components, preparation of mounting surfaces, and detailed wiring of the new cables to the motor, controller, solenoid, and forward/reverse switch. Final steps include battery re‑installation and system testing.
| Speed controller rating | 488 A, 36/48 V |
|---|---|
| Bridge resistor | 250 Ω |
| Cable kit gauge | 4 Gauge (Non‑DCS) |
| Motor type | Electric motor (per application) |
You should allow about 4 hours for installation.
Required tools include an SAE socket set with ratchet and extensions, 8 mm deep socket, SAE combination wrench set, 1/2" wrench, Phillips and flat‑tip screwdrivers, wire cutters, T15 Torx driver, heavy‑weight grease, wire terminal crimper, and safety goggles.
Wear rubber gloves, eye protection, and old clothes, disconnect the main positive and negative battery connections, and work in a well‑ventilated area.
The kit includes a 4 Gauge cable set with 3 red, 1 blue, 1 white, 1 orange, 1 green, 1 black, and 5 red/black coded cables.